专利摘要:
The present invention relates to a new headgear for protecting the head of a person, the new headgear comprising: a base body; a plurality of high frequency impact absorbing elements embedded or adhered to the base body; a cover element that surrounds the base body and the plurality of high frequency impact absorbing elements; a pair of adjustment pieces partially embedded or adhered to the low portion of the base body; and an adjustment band or strap that joins both adjustment pieces; wherein the base body is made of a material capable of absorbing low frequency impacts and the plurality of high frequency impact absorbing elements are made of a material capable of absorbing high frequency impacts. The present invention further relates to a method for producing a new headgear.
公开号:ES2829473A2
申请号:ES202190021
申请日:2019-10-08
公开日:2021-05-31
发明作者:Luna Quiroz Roberto De;Luna Marquez Christian A De
申请人:Luna Quiroz Roberto De;Luna Marquez Christian A De;
IPC主号:
专利说明:

[0004] FIELD OF THE INVENTION
[0006] The present invention relates generally to the field of helmets. More specifically, the present invention provides a novel helmet for full contact sports and medical use, more specifically, for soccer, flag football, rugby, full contact fighting sports, for conditions such as autism, epilepsy, and chronic traumatic encephalopathy. The present invention provides a novel helmet with features that increase shock absorption and reduce the risks of head and brain injury. Also, the present invention further relates to the manufacturing method of the novel helmet.
[0008] BACKGROUND OF THE INVENTION
[0010] People who play sports are at risk of injury. In full contact fighting sports, i.e. taekwondo, there is a risk of head and brain injuries due to the impact caused by a punch, kick or fall, which could lead to a concussion. A concussion occurs when an impact to the head is severe enough to cause brain injury due to the brain hitting the hard walls of the skull or the sudden change in acceleration and deceleration forces.
[0012] According to a document titled "Effects of taekwondo kicks on head acceleration and injury potential" by Fife, O'Sullivan, Pieter & Kamisnki, the US Centers for Disease Control and Prevention (CDC) have rated concussions sports-related as a "silent epidemic" with 1.5 million traumatic brain injuries and 300,000 concussions in the United States annually. The full contact fighting sport of taekwondo, with more than 80 million participants worldwide, has concussion incidence rates ranging from 5.5 to 50.2 per 1,000 athlete exposures, nearly four times higher than reported in American football. For the Therefore, it is necessary to improve the characteristics of the protective helmet to reduce the effects of an impact on the head.
[0014] In order to reduce the likelihood of having a concussion, many tests have been developed to determine parameters that provide information on the effects of a head impact and determine limits to reduce risks. At present, the most widely used parameters to evaluate brain injuries and prevent them are linear acceleration, rotational acceleration, and the criteria for head trauma.
[0016] The document entitled "Biomechanics of the head for Olympic Boxer Punches" by TJ Waliko, DC Viano, CA Bir, illustrates the effects of linear acceleration and rotational acceleration. To explain these effects, Figure 1 shows a boxer's punch applying a force to a test head. In Figure 1, the horizontal axis represents the direction of the balance of forces. The boxer's fist applies a force to the test head. At the same time, a shear force is applied to the neck in the direction opposite to the force of the fist. Due to these forces, the test head is under a linear acceleration and a rotational acceleration. Linear acceleration is the acceleration from the center of mass towards any linear direction according to the sum of forces The acceleration of rotation is the acceleration that causes the head to rotate relative to the center of mass.
[0018] On the other hand, in 1961 the Gadd Severity Index (GSI) was proposed. To determine the Severity Index (SI), an impact is represented in a rectangular coordinate system, where the X axis corresponds to the impact period and the Y axis represents the acceleration of the head. Taking into account the above, the SI is calculated by integrating the curve. Therefore, a relatively long duration low acceleration impact could give the same GSI value as a short duration high acceleration impact. Because of this, several objections were raised against this criterion.
[0020] As a result, Versace developed a new criterion in 1971, called the Head Injury Criterion (HIC). The HIC addresses the deficiencies of the SI, providing comparable head injury tolerance values regardless of the curve. The HIC considers the most damaging part of the impact, peak and near peak sections, and excludes less damaging sections, thus providing a more precise level of head injury tolerance. The HIC is defined as:
[0024] To determine the tolerances of the human head, in the documents "State of art Human Tolerance" by Synder and "Injury and Skeletal Biomechanics" by Goswani it is proposed that the limits can be established using two criteria: Linear acceleration and HIC. Based on these criteria, the following tolerances were proposed:
[0036] These limits are probabilistic, that is, the closer to the lower limit, the probability is low and increases until reaching 100% (upper limit). To understand this, FIG. 2 shows an extension of Table 2 above, where the real probability of injury is shown. Furthermore, FIG. 3 shows the correlation between the AIS (Abbreviated Injury Scale) and deaths.
[0038] Taking these criteria into account, the inventors of the present application determined the head velocity, head acceleration and HIC when the head is impacted due to a kick or fall shown in TABLE 3. To determine head velocity, head acceleration, and the HIC when the head is kicked, the inventors relied on the disclosure of the paper "Effects of Taekwondo Kicks to the Head" by Gabriel P Fife, et. Alabama. For the head's velocity, its acceleration, and the HIC when the head is impacted by a fall, the inventors calculated these values from kinematic analysis.
[0045] Furthermore, according to the document entitled "Biomechanics of the head for Olympic Boxer Punches" by Waliko et al, the fist produces the values shown in TABLE 4. when it hits the head:
[0049]
[0052] As can be seen, the data above shows that it is necessary to provide the proper equipment that reduces HIC and head acceleration to reduce the likelihood of a head injury. For this, many helmets have been developed, which are designed to absorb the impact caused by a kick, a punch or a fall.
[0053] An example is US Patent No. 4,706,305 to Soo S. Cho, which describes a helmet made of polyurethane foam, which is a conformable and elastic material that is capable of absorbing energy when it comes into contact and deforms with a hit. The helmet protects the forehead, the back of the head and the sides of the head and includes ear protectors.
[0055] Another example is XU Xiaohu's Utility Model No. CN 204395396 U, which discloses a head protection body made of polyurethane that incorporates reinforcing sheets and elastic bands, where the reinforcing sheets are placed at the bottom. of the protective helmet to reinforce the connection section, so that the helmet better absorbs the energy of the external impact.
[0057] However, when the helmet receives an impact, there are both low-frequency and high-frequency impacts. Helmets disclosed by US Patent No. 4,706,305 and Utility Model No. CN 204395396 U can absorb shock, but their performance in absorbing high-frequency shock is poor.
[0059] Siklosi US Patent Application No. 2014/0090153 A1 discloses a helmet comprising a plurality of plates that can be attached and removed by adjustable straps, each of the plates comprises an inner layer, an outer layer and a plate trauma between the inner and outer layers. The inner and outer layers are made of a strong material such as ethylene vinyl acetate (EVA). The trauma plate comprises a rigid material capable of dispersing on impact such as rigid plastic.
[0061] In US Patent No. 5,177,815 to Andujar, they specify a protective helmet constructed of an elastic foam base element, namely polyvinyl chloride and a plurality of pad elements made of foam of harder composition, namely EVA. The pad members are secured to the upper surface of the base member.
[0063] Although the helmets described by Siklosi and Andujar provide another layer of material to provide additional protection for the wearer, ethylene vinyl acetate is not sufficient to attenuate or reduce high frequency impacts. In addition, members of the helmet disclosed by Siklosi are removable. This can result in movement or detachment of the helmet members, causing the wrestlers to need to take time to rearrange the helmet, which is undesirable for spectators who are enjoying the match. On the other hand, the helmet disclosed by Andujar has the disadvantage that the pads easily detach from the base member.
[0065] Therefore, there is a need to provide a helmet capable of attenuating both low-frequency and high-frequency impacts to reduce the likelihood of concussion and to provide an optimal fit to keep helmet parts in place after use. take a hit.
[0067] In accordance with the current ASTM F1446-15b Standard Test Methods for Equipment and Procedures Used in Evaluating the Performance Characteristics of Protective Helmets and the ASTM F2397-04a Standard Specification for Protective Helmets Used in Martial Arts in the Test of freefall:
[0068] • An impact velocity of 3.0 ± 0.15 [m / s] will report an acceleration measurement that cannot exceed 100-G
[0069] • A velocity impact of 4.0 ± 0.2 [m / s] will report an acceleration measurement that cannot exceed 300-G
[0071] SUMMARY OF THE INVENTION
[0073] It is an object of the present invention to provide a new protective helmet for absorbing both low and high frequency impacts.
[0075] Another object of the present invention is to provide a new protective helmet to reduce variations in acceleration caused by an impact.
[0077] Yet another object of the present invention is to provide a new headgear with a hair outlet, thus allowing for the comfort of long-haired wearers and better performance of the headgear while wearing it.
[0079] Yet another object of the present invention is to provide a new helmet incorporating a system that allows air to escape from the ear if the side of the ear is struck. the head, thus avoiding further damage to the eardrum due to trapped air.
[0081] Furthermore, it is another object of the present invention to provide a new helmet for sports, such as soccer, flag football, rugby, full contact fighting sports, and medical use such as autism, epilepsy, and chronic traumatic encephalopathy.
[0083] Yet another object of the present invention is to provide a new helmet that contains adjustment and adjustment elements of the new helmet that are suitable to withstand the force exerted by a person, distributing the shear force through the material of the base body.
[0085] The base body may comprise a plurality of cavities or a smooth surface, wherein each of the pluralities of high frequency impact absorbing elements is positioned within a respective cavity or adhered to a smooth base body.
[0087] The base body further comprises an inner cavity and an opening in the front part of the helmet, in which the inner cavity and the opening are made from anthropometric measurements.
[0089] The base body further comprises two parts adapted to cover the ear of the user. Each of the portions covering the wearer's ear may comprise a system that allows air to escape from the ear. The system that allows air to exit the ear consists of two holes through which the air comes out. The system may further comprise protruding EVA pieces on the cover element that decrease the likelihood of trapping air between the ear and the helmet.
[0091] The fitting pieces may comprise, but are not limited to, two plastic plates having a plurality of holes. The adjustment band or strap passes through the holes in the plates.
[0093] The adjustment strap can be a band or strap with velcro closure or side release buckle.
[0095] The cover element can be made of spandex fabric, polyester, TPU, leather synthetic, leather, vinyl paint or any thermoformable material.
[0096] Also, a further object of the invention is to provide a method for manufacturing a new helmet claimed in this invention.
[0097] BRIEF DESCRIPTION OF THE DRAWINGS
[0098] Figure 1 shows the blow of a boxer applying force to the test head.
[0099] Figure 2 is a graph showing the probability of injury versus ICH values.
[0100] Figure 3 is a graph showing HIC-Fatality denoting AIS.
[0101] Figure 4 is a graph showing the head acceleration peak for different helmets obtained by laboratory tests.
[0102] Figure 5 is a graph showing the HIC for different helmets obtained through laboratory tests.
[0103] Figures 6 a-c show the resulting HIC points at 2 m / s, 3 m / s and 4 m / s for different helmets obtained by laboratory tests.
[0104] Figure 7 shows a front view of the helmet of the present invention.
[0105] Figure 8 shows a top perspective view of the helmet of the present invention.
[0106] Figure 9 shows an exploded view of front parts of the helmet of the present invention.
[0107] Figure 10 shows an exploded view of parts in perspective of the helmet of the present invention.
[0108] Figure 11 shows a perspective view of a protector in the rear area of the new helmet of the present invention.
[0110] Figure 12 shows a perspective view of a protector in the front area of the new helmet of the present invention.
[0112] Figure 13 shows a perspective view of a protector in the lateral zone of the new helmet of the present invention.
[0114] Figure 14 shows a perspective view of a protector in the mandibular area. of the new helmet of the present invention.
[0116] Figure 15 shows a perspective view of a protector in the nape area of the new helmet of the present invention.
[0118] Figure 16 shows a perspective view of a protector in the parietal area of the new helmet of the present invention.
[0120] Figure 17 shows a perspective view of a protector in the temple area of the new helmet of the present invention.
[0122] Figure 18 shows a perspective view of a lateral zone protector (mandibular zone protector and lateral zone protector combination) of the new helmet of the present invention.
[0124] Other advantages and features will be apparent from the following description and claims.
[0126] DETAILED DESCRIPTION OF THE INVENTION
[0127] The present invention relates to a helmet comprising a base body, a plurality of high frequency shock absorbing elements embedded or attached to the base body, a cover element surrounding the base body and the plurality of high frequency shock absorbing elements. frequency. , a pair of adjustment pieces partially embedded or adhered to the lower part of the base body and an adjustment band or strip that joins both adjustment pieces; where the base body is made of a material capable of absorbing low frequency impacts such as (EVA) Ethylene vinyl acetate, (EVA / V2), (PE / EVA). and the plurality of high frequency shock absorbing elements is made of a material capable of absorbing high frequency impacts such as. (D3O, Koroyd®, Purple®, Poron® XRD®, Artilage®, NBR, VN, PVC).
[0129] The term "high frequency" should be understood as the presence of a short peak time that results in a longer settling time due to a large overshoot. The term "low frequency" should be understood as the presence of a long peak time that results in a lower settling time in a shorter period.
[0131] The preferred version of the invention is illustrated in the drawings as shown in Figs. 6-18. The present invention comprises a helmet indicated by the number 100, the helmet comprises a base body or main body 110 comprising a hollow portion for inserting the head of a user. The front of the base body 110 is open in such a way that the user's eyes, nose and mouth are not covered by the base body 110 (open face), the base body 110 can also cover the cheek area that offers cheek. protection (Mexican style), in addition the base body 110 can have a rigid bar that crosses the face protecting the nose offering complete coverage (face protector).
[0133] The base body 110 is designed from anthropometric measurements based on the database of the SLIMDESIGN® company, providing a set of three-dimensional models of different head sizes, which results in an ergonomic design that perfectly adapts to a greater percentage of users.
[0135] During a battle, the vision of the fighter is very important in terms of defense. It is a human factor concept that access to visibility can increase user performance in the discipline. Having full visual function and therefore being able to see your surroundings can help prevent injury. A study by Deering Michael F. titled "The Limits of Human Vision" determined that the vision of the human eye is 220 ° for the lateral field of view (-59 ° to 110 ° for each eye) and 56 ° for the ascending field of view (-70 ° to 56 ° vertically). The aperture of the base body 110 of the present invention (open face) reaches higher values, allowing combatants a normal range of vision. The opening reaches values of 230 ° for the lateral field of view and 53 ° for the upward field of view.
[0137] The base body 110 is made of a material capable of absorbing low frequency impacts. In one embodiment of the invention, the material capable of absorbing low frequency impacts is ethylene and vinyl acetate / V2 (composed of EVA with shock absorbing mixture V2). Compounds specially developed to improve the shock absorption of the base body 110, however, other materials that attenuate low frequency impacts can be used to make the base body 110 (cross-linked polyethylene / EVA, PE / EVA, EVA). These materials absorb less impact and abrasion and tear without resistance.
[0139] The material capable of absorbing low frequency impacts can have at least one of the following characteristics: be hypoallergenic, antibacterial, antimicrobial, UV resistant, perfumed and / or a material that prevents the formation of fungi.
[0141] In the preferred embodiment of the invention, base body 110 comprises a plurality of openings that provide adequate ventilation. In an alternative embodiment of the invention, there is an opening in the upper part of the base body 110, which provides a hair outlet that allows long-haired wearers to comfort and better fit and performance of the helmet while wearing the helmet.
[0143] In a preferred embodiment of the invention, the base body 110 comprises a plurality of cavities to house a plurality of high frequency shock absorbing elements 120. The plurality of high frequency impact absorbing elements 120 is made of a material capable of absorbing high frequency impacts. The plurality of high frequency shock absorbing elements 120 are configured to dissipate and absorb the energy produced by an impact and attenuate variations in accelerations produced by an impact, which reduce the damage caused by the impact.
[0145] In one embodiment, the material capable of absorbing high frequency impacts can be made from one of the following selected materials: D3O, Koroyd®, Purple®, Poron® XRD®, Artilage®, NBR, VN, PVC. It is important to mention that the Material capable of absorbing high-frequency impacts is not limited to the material mentioned above, and other types of materials that absorb high-frequency impacts can be used.
[0147] The plurality of high frequency shock absorbing elements 120 are positioned at a specific position on the base body to protect specific areas of the head. Specifically, the plurality of high-frequency shock absorption elements 120 comprise a protector in the rear zone 121, a protector in the front zone 122, two protectors in the lateral zone 123 that protect the ears, two protectors in the mandibular zone 124, two protectors in the neck area 125, two protectors in the parietal area 126 and two protectors in the temple area 127. Likewise, each one of the plurality of high frequency shock absorbing elements 120; It can be obtained, that is, by stamping a plate of a material capable of absorbing high-frequency impacts; however, the plurality of high frequency shock absorbing elements can be obtained by other cutting methods configured to match the cavities of the base body 110.
[0149] The portions of the base body 110 that cover the ears are configured to receive the side shields 123. Both the base body 110 and the side shields 123 on each side of the head are configured to provide a system that allows air to escape from the ear. if the side of the head is struck, avoiding further damage to the eardrum due to trapped air. In an embodiment of the invention, the system that lets the air escape comprises two holes that pass through both the base body 110 and the respective side protector 123. Additionally, the holes can be positioned in different planes.
[0151] In a further embodiment of the invention, the system that allows air to escape may further comprise protruding EVA pieces on the base body that decrease the probability of trapping air between the ear and the helmet.
[0153] On either side of the base body 110, there are two adjustment elements 140 that are attached or partially inserted in the lower part of the base body, more specifically, the adjustment elements 140 are partially inserted or attached in the lower jaw area. The adjusting elements 140 may be two plastic plates comprising a plurality of holes that distribute the shear forces in the material of the base body 110. The plurality of holes of the adjusting elements 140 is located in the part that is inserted into the base body 110 The adjusting elements 140 are designed to resist the forces exerted by a person with in order to prevent the adjustment elements from breaking. Adjustment elements 140 can be made of a thermoplastic elastomer.
[0155] The portions of the adjustment elements 140 that are not inserted or adhered to the base body 110 comprise at least one slot through which an adjustment band or strap may pass to loosen or tighten the helmet 100. In a preferred embodiment of the Invention, the adjustment band can be a band with velcro closure; however, another type of element can be used to adjust the helmet.
[0157] Both the base body 110 and the plurality of high frequency shock absorbing elements 120 are enclosed by a covering element 130. In a preferred embodiment of the invention, the covering element comprises a fabric made of spandex with a specific pattern. , which provides an elegant look. It should be understood that different materials may be employed for the cover member, ie covers made of plastic, paint, leather, synthetic leather, etc.
[0159] As an alternative embodiment of the invention, the helmet may further comprise an absorbent element placed on the inside of the forehead of the helmet that absorbs sweat. In an exemplary but non-limiting embodiment, the absorbent element can be made of rayon / polypropylene or viscose / polyester.
[0161] Due to the combination of the above characteristics, the helmet of the present invention is capable of reducing the thickness and weight of the helmet, without compromising its performance to absorb low-frequency impacts and high-frequency impacts due to the combination of the material. capable of absorbing high-frequency impacts and the material capable of absorbing low-frequency impacts, thus reducing the likelihood of serious head and brain injuries.
[0163] To manufacture the helmet 100 of the present invention, the following method is performed: molding the base body with an EVA compound having the following ratio of vinyl acetate (VA) and ethylene (E)
[0164] A. between 15% and 35% of VA
[0165] B. between 85% and 65% of E
[0167] Damping Compound V2 (Vulcan Pro-Tech elastomeric polymer property mentioned above).
[0169] Once the base body 110 is molded, it will have a hardness of 40-50 asker C, being capable of absorbing low-frequency impacts in order to form a base body 110, while being molded, the material capable of absorbing low-frequency impacts, a pair of the adjustment elements 140 is placed on the base body 110 in the part that will protect the lower jaw of the user, such that the adjustment elements 140 partially protrude from the base body 110;
[0170] providing a pair of adjustment elements 140;
[0171] providing a plurality of high frequency shock absorbing elements 120; placing each of the pluralities of high frequency shock absorbing elements 120 in a corresponding cavity or smooth surface of the base body 110;
[0172] providing a cover member 130; placing a cover member 130 on the base body 110 to cover the base body 110 and the plurality of high frequency shock absorbing members 120;
[0173] provide an adjustment band or strap; passing the adjustment band or strip through a plurality of slots in the adjustment elements 140;
[0174] pack the helmet 100.
[0175] In a preferred embodiment of the method, the base body 110 can be placed on a phantom and an adhesive is applied to the outer surface of the base body 110. In a preferred embodiment of the method, the step of providing the plurality of high frequency shock absorbing elements 120 comprises: providing a plate of a material capable of absorbing high frequency impacts; apply an adhesive on both sides of the plate;
[0176] covering both sides of the plate with a non-stick material; Y
[0177] punching out the plurality of high frequency shock absorbing elements 120; wherein the shape of the high frequency shock absorbing elements 120 corresponds to the shape of the cavities formed in the base body 110.
[0179] The step of placing each of the plurality of shock absorbing elements frequency 120 in a corresponding cavity or smooth surface of the base body 110 further comprises removing the release material from one side of one of the high frequency shock absorbing elements. 120; applying an activating solvent to one side of the high frequency shock absorber 120, and positioning the high frequency shock absorber 120 in a corresponding cavity or smooth surface of the base body 110.
[0181] In a preferred embodiment of the method, the high frequency shock absorbing elements can be of any shape and adhered to a smooth base body 110. Placing this shape on a smooth surface of the base body 110 further comprises removing the release material from one side of one of the high frequency shock absorbing elements 120; applying an activating solvent to one side of the high frequency shock absorber 120, and placing the high frequency shock absorber 120 on a smooth surface of the base body 110.
[0183] In a preferred embodiment of the method, the step of providing a cover member 130 further comprises: providing a plate of thermoformable material laminated or non-laminated with a cover material; cutting the plate from a laminated or non-laminated thermoformable material with a covering material according to the measurements of the new hull; place heat transfer stickers on the surface of the cover material; placing the plate of a laminated or non-laminated thermoformable material with a cover material in a thermoforming machine; heating the surface of the plate of a laminated or non-laminated thermoformable material with a cover material; thermoforming the laminated or non-laminated thermoformable material plate with a cover material by placing the laminated or non-laminated thermoformable material plate with a cover material in a male mold; generating a vacuum or compressing the plate of a thermoformable material laminated or not laminated with a cover material so that the plate of a thermoformable material laminated or not laminated with a cover material takes the shape of the male mold; cooling the plate of a laminated or non-laminated thermoformable material with a cover material; remove excess material; and applying an adhesive to the interior of the thermoformed plate of a laminated or non-laminated thermoformed material with a cover material.
[0184] In a preferred embodiment of the method, the step of placing a cover element 130 on the base body 110 to cover the base body 110 and the plurality of high frequency shock absorbing elements 120 further comprises: applying an activating solvent onto the outer surface of the base body 110 and gluing the cover member 130 onto the hull 100.
[0186] In a preferred embodiment of the invention, the step of providing a pair of adjusting elements 140 further comprises: manufacturing the adjusting elements by injection.
[0188] In a preferred embodiment of the invention, the step of packaging the helmet 100 further comprises: placing instructions on the adjustment elements 140; where the instructions contain directions for placing the adjustment band on the adjustment elements 140 and where the instructions are attached to the adjustment elements using a plastic arrow.
[0190] Alternatively, the instructions may contain information on helmet upgrades.
[0192] The step of packing the helmet may further comprise packing the helmet in a bag; put the bag in a box and seal the box; where the bag can be a head-shaped bag.
[0194] The molding process used during the manufacturing method described in the present application encompasses any of the following molding processes:
[0195] Powder metallurgy using sintering
[0196] Compression molding
[0197] Extrusion molding
[0198] injection molding
[0199] Laminate
[0200] Reaction injection molding
[0201] Die casting
[0202] Rotational molding (or rotomolding)
[0203] Centrifugal rubber mold casting
[0204] Transfer molding
[0205] Thermoformed
[0206] Vacuum formation.
[0208] The present invention will be illustrated by the following examples in detail. The examples of the present invention are intended simply to describe the technical solution of the present invention and should not be construed as limiting the spirit and scope of the present invention.
[0210] IMPACT TEST :
[0211] In order to achieve the claimed technical characteristics of the invention, the present invention presents a new helmet comprising a base body, a plurality of high-frequency impact absorbing elements embedded or adhered to the base body, a covering element that surrounds the base. body and the plurality of high frequency shock absorbing elements; a pair of adjustment pieces adhered or partially embedded in the lower part of the base body and an adjustment band or strip that joins both adjustment pieces; wherein the base body is made of a material capable of absorbing low-frequency impacts and the plurality of high-frequency impact-absorbing elements are made of a material capable of absorbing high-frequency impacts.
[0213] Methodology
[0214] Customized Research and Development Testing Contract according to the general requirements of ASTM F1446-2015b " Standard Test Methods for Equipment and Procedures Used in Evaluation the Performance Characteristics of Protective " according to the Vulcan Pro Tech test methodology / according to Moon Projects specifications and ASTM F2397-2009 (Reapproved 2015) "Protective helmet used in martial arts according to Vulcan Pro Tech specifications / according to Moon Projects specifications.
[0216] Procedures:
[0217] Test protocols were developed by / CS Laboratories Inc. Good laboratory practices, unless otherwise specified, were used for all tests.
[0218] The testing requirements specified in Section 12 of ASTM F1446-2015b and ASTM F2397-2009 were followed.
[0219] The samples were stored for a minimum period of 24 hours at a constant temperature of 17 ° C to 27 ° C and a relative humidity of 20% to 80%.
[0221] Team:
[0222] A Twin Wire apparatus was used to perform all impacts, the Cadex CCS system was used for data acquisition, K1 A Magnesium Headforms [s} ~] A 1 "MEP calibration pad was used for the Cadex Impact system checks Software V6.9U
[0223] Laboratory tests were carried out to compare the different headgear on the market. As shown in TABLE 5 and TABLE 6, only the new helmet ( NEW HEADGEAR) meets the regulatory requirements and surprisingly reduces the risk of mild brain injury 5 times more than MACHO SPARTEC® and even more surprisingly more than 10 times than COMMON HEADGEAR® at 3 m / s. The risk of minor brain injury is halved compared to all other headgear at 4 m / s, the risk of major brain injury is reduced 20 times compared to COMMON HEADGEAR® and the risk of major brain injury is reduced 16 times compared to MACHO SPARTEC®, the risk of critical brain injury is reduced from 65% with COMMON HEADGEAR® to zero with the new helmet ( NEW HEADGEAR) and the risk of critical brain injury is reduced by 12.5% with MACHO SPARTEC®, at a zero percentage with the new helmet. The risk of fatal brain injury is reduced from 25% with COMMON HEADGEAR® to zero with a new helmet.
[0227]
[0232]
[0235] TABLES 5 and 6 show the results obtained for 3 m / s and 4 m / s in the free fall impact test, in these results it can be seen that the new Helmet (NEW HEADGEAR) incredibly reduces the damage received due to construction helmet: 120 high-frequency shock absorbing elements; of the outer material reduces the impact until it enters the low impact attenuation range of the inner material element 110, achieving, as a result, the best attenuation and maintaining the same level of attenuation regardless of the impact energy (FIGS.
[0236] 6).
[0238] The devices and methods discussed herein are merely illustrative of specific ways in which to make and use this invention and should not be construed as limiting its scope.
[0240] While the devices and method of the invention have been described with some degree of particularity, it should be noted that many modifications can be made to the details of the construction and arrangement of the devices and components without departing from the spirit and scope of this disclosure. It is understood that the devices and methods are not limited to the embodiments set forth herein for purposes of exemplification.
权利要求:
Claims (43)
[1]
1. A helmet to protect the head of a person, the helmet comprising:
- a base body;
- a plurality of high-frequency impact absorbing elements embedded or adhered to the base body;
- a covering element that surrounds the base body and the plurality of high-frequency shock absorbing elements, in addition to comprising a fabric made of spandex with a specific pattern;
- a pair of adjustment elements partially embedded or adhered to the lower part of the base body; Y
-a adjustment band or strap that joins both adjustment pieces;
wherein the base body is made of a material capable of absorbing low-frequency impacts and the plurality of high-frequency impact-absorbing elements are made of a material capable of absorbing high-frequency impacts; wherein the helmet further comprises a sweat-absorbing element placed on the inside of the forehead of the helmet.
[2]
2. The helmet of claim 1, characterized in that the base body comprises a hollow portion for inserting the head of a user.
[3]
The helmet of claim 1, characterized in that the front part of the base body can be the bare face, the full face (face shield), or have protection for the cheeks.
[4]
4. - The helmet of claim 1, characterized in that the base body is designed from anthropometric measurements.
[5]
5. The helmet of claim 4, characterized in that the anthropometric measurements are obtained through the database with a three-dimensional model of the head according to the size of the helmet.
[6]
The helmet of claim 3, characterized in that the opening in the front part of the base body having an open face provides a lateral field of vision of 230 ° and an upward field of vision of 53 °.
[7]
The helmet of claim 1, characterized in that the base body further comprises a plurality of openings to provide adequate ventilation.
[8]
The helmet of claim 1, characterized in that the base body further provides a hair outlet, located in the upper part of the base body.
[9]
The helmet of claim 1, characterized in that the pair of adjustment pieces are partially inserted or adhered to the area of the lower jaw.
[10]
The helmet of claim 1, characterized in that the adjustment pieces further comprise a plurality of holes that distribute the shear forces in the material of the base body.
[11]
The helmet of claim 10, characterized in that the plurality of holes of the adjustment elements is located in the portion that is inserted into the base body.
[12]
12. The helmet of claim 1, wherein the adjustment band comprises a band with a hook and loop closure.
[13]
The helmet of claim 1, wherein the adjustment elements comprise at least one slot through which an adjustment band or strap can pass to loosen or tighten the helmet.
[14]
The helmet of claim 12, wherein the adjustment band may be a band with a velcro closure; however, another type of element can be used to adjust the helmet.
[15]
The helmet of claim 1, characterized in that the base body further comprises a plurality of cavities to house the plurality of high-frequency impact absorbing elements.
[16]
16. The helmet of claim 15, wherein each of the plurality of high frequency shock absorbing elements is shaped to mate with a corresponding plurality of cavities in the base body.
[17]
17. The helmet of claim 1, wherein the covering element comprises a fabric made with at least spandex, polyester, TPU, synthetic leather, leather, vinyl paint or any thermoformable material with or without a specific pattern.
[18]
18. The helmet of claim 1, characterized in that the material capable of absorbing high-frequency impacts is not limited to a specific material that absorbs high-frequency impacts.
[19]
19. The helmet of claim 18, wherein the material capable of absorbing high frequency impacts can be a D3O, Koroyd®, Purple®, Poron® XRD®, Artilage®, NBR, PVC, or Vinyl Nitrile material.
[20]
The helmet of claim 1, characterized in that the plurality of high-frequency impact absorbing elements comprises a rear zone protector, a front zone protector, two lateral zone protectors that protect the ears, two mandibular zone protectors, two protectors for the nape area, two protectors for the parietal area, and two protectors for the temple area.
[21]
21. The helmet of claim 1, wherein the material capable of absorbing low frequency impacts is ethylene and vinyl acetate / V2 (composed of EVA with shock absorbing mixture V2).
[22]
22. The helmet of claim 1, wherein the material capable of absorbing low-frequency impacts can have at least one of the following characteristics: hypoallergenic, antimicrobial, antibacterial, UV resistant, perfumed and / or a material that prevents the formation of fungi.
[23]
23. The helmet of claim 22, characterized in that the base body and the side shields on each side of the head are configured to provide a system that allows air to escape through the ear.
[24]
24. The helmet of claim 23, characterized in that the system that lets the air escape comprises two holes that go through both the base body and the respective side protector.
[25]
25. The helmet of claim 24, characterized in that the holes can be placed in different planes.
[26]
26. The helmet of claim 1, characterized in that the pair of adjustment pieces are partially inserted or adhered to the area of the lower jaw.
[27]
27. A method for the manufacture of a helmet, comprising the steps of:
- molding the base body with an EVA compound having the following ratio of vinyl acetate (VA) and ethylene (E)
- manufacturing, by molding, a base body, in which a pair of adjustment elements are placed during or after the molding process;
- providing a plurality of high frequency shock absorbing elements;
- placing each of the plurality of high frequency shock absorbing elements in a corresponding cavity or smooth surface of the base body;
-provide a cover item:
- placing a cover element on the base body and the plurality of high frequency shock absorbing elements;
- provide an adjustment band or strap; Y
- passing the adjustment band or strap through a plurality of slots of the adjustment elements.
[28]
28. The method of claim 27, wherein in the molding step, the base body is molded with an EVA compound having the following ratio of vinyl acetate (VA) and ethylene (E):
between 15% and 35% of VA
between 85% and 65% of E;
Damping compound V2, once the base body is molded with this mixture, the base body will have a hardness of 40-50 asker C.
[29]
29. The method of claim 27, wherein the step molding used any of the following molding processes:
Powder metallurgy using sintering
Compression molding
Extrusion molding
injection molding
Laminate
Reaction injection molding
Die casting
Rotational molding (or rotomolding)
Spin casting
Transfer molding
Thermoformed
Vacuum formation.
[30]
30. The method of claim 29, wherein the step molding could specifically be injection molding or laminate.
[31]
31. The method of claim 27, wherein the step of providing a pair of adjustment elements further comprises manufacturing the adjustment elements by injection.
[32]
32. The method of claim 27, further comprising the steps of placing the base body on a dummy and applying an adhesive to the outer surface of the base body between the steps of manufacturing the base body and providing the plurality of shock absorbing elements. high frequency.
[33]
33. The method of claim 27, wherein the step of providing the plurality of high frequency shock absorbing elements further comprises:
-provide a plate of a material capable of absorbing high frequency impacts; -Apply an adhesive on both sides of the plate; covering both sides of the plate with a non-stick material; Y
- by punching out the plurality of high frequency shock absorbing elements, the impact absorbing elements can be provided by injection.
[34]
34. The method of claim 33, wherein the shape of each of the high frequency shock absorbing elements corresponds to the shape of a respective one of a plurality of cavities formed in the base body.
[35]
35. The method of claim 33, wherein the step of placing each of the plurality of high frequency shock absorbing elements in the corresponding cavity of the base body further comprises:
-Remove the non-stick material from one side of one of the high frequency shock absorbing elements.
- applying an activating solvent to one side of the high frequency shock absorbing element; Y
- placing the high frequency shock absorbing element in a corresponding cavity of the base body.
[36]
36. The method of claim 33, wherein the step of providing a cover member further comprises:
-providing a plate of a laminated or non-laminated thermoformable material with a cover material;
-cutting the plate of a laminated or non-laminated thermoformable material with a covering material according to the measurements of the area of the helmet where it is to be placed;
-posing heat transfer stickers on the surface of the cover material;
- placing the plate of a laminated or non-laminated thermoformable material with a cover material in a thermoforming machine;
-heating the surface of the plate of a laminated or non-laminated thermoformable material with a covering material;
thermoforming the plate of a laminated or non-laminated thermoformable material with a cover material by placing the plate of a laminated or non-laminated thermoformable material with a cover material in a male mold;
generating a vacuum or compressing the plate of a thermoformable material laminated or not laminated with a cover material so that the plate of a thermoformable material laminated or not laminated with a cover material takes the shape of the desired area of the male mold;
-cooling the plate of a laminated or non-laminated thermoformable material with a covering material;
-remove excess material; Y
-applying an adhesive to the inside of the thermoformed plate of a laminated or non-laminated thermoformed material with covering material.
[37]
37. The method of claim 33, wherein the step of placing a cover member on the base body and the plurality of high frequency impact absorbing members further comprises:
- applying an activating solvent on the external surface of the helmet; Y
- stick the covering element on the corresponding area of the helmet.
[38]
38. The method of claim 33, wherein the additional packaging
understands:
-instructions for fitting on the adjusting elements, where the instructions contain instructions for placing the adjusting band on the adjusting elements and where the instructions are attached to the adjusting elements by means of a plastic arrow.
[39]
39. The method of claim 38, wherein the instructions contain information on improvements to the helmet.
[40]
40. The method of claim 33, wherein the step of packaging the helmet further comprises:
-Insert the helmet in the bag in a box; Y
-sealing the box.
[41]
41. The method of claim 40, wherein the bag is a head-shaped bag.
[42]
42. The helmet of claim 1, wherein the material capable of absorbing high frequency impacts is a material configured to attenuate high frequency impacts by reducing damping.
[43]
43. The helmet of claim 27, wherein the material capable of absorbing high frequency impacts is a NBR, D3O, Koroyd®, Purple®, Poron® XRD®, Artilage®, PVC or Vinyl Nitrile material.
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同族专利:
公开号 | 公开日
WO2020075047A1|2020-04-16|
US20210267297A1|2021-09-02|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题

US7802319B2|2006-07-26|2010-09-28|Sheila Shaver|Helmet with rearward access aperture|
US20110252545A1|2010-01-13|2011-10-20|Stacey Irrgang|Lacrosse helmet cover|
WO2015089646A1|2013-12-19|2015-06-25|Bauer Hockey Corp.|Helmet for impact protection|
CN204395396U|2015-01-14|2015-06-17|飞虎聚氨酯制品有限公司|A kind of polyurethane protective helmet for tae kwon do|
EP3419456A4|2016-03-24|2020-03-18|Bell Sports, Inc.|Sweat management pad for protective helmets|
CA3049535A1|2016-07-15|2018-01-18|VICIS, Inc.|Modular liner system for protective helmets|
US20180168267A1|2016-08-24|2018-06-21|Brian C. Giles|Helmet and related methods|
US10463525B2|2017-03-30|2019-11-05|Cranial Technologies, Inc|Custom headwear manufactured by additive manufacture|
法律状态:
2021-05-31| BA2A| Patent application published|Ref document number: 2829473 Country of ref document: ES Kind code of ref document: A2 Effective date: 20210531 |
优先权:
申请号 | 申请日 | 专利标题
US201862743157P| true| 2018-10-09|2018-10-09|
PCT/IB2019/058536|WO2020075047A1|2018-10-09|2019-10-08|Headgear and method for manufacturing the same|
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